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Pure Ghee
Skimmed Milk Powder
Whole Milk Powder
Dairy Creamer
Dairy Whitener

 

Patiala
Hamira
Moradabad

 
PATIALA PLANT
 
Technical details of the Plant :

The plant is located 250 Kms north of New Delhi at Bahadurgarh on National Highway, between Rajpura and Patiala. The Plant is set up in an area of 12 Acres and is capable of handling 500 MT of Milk per day.

The plant has facilities to manufacture Anhydrous Milk Fat (Ghee) , Milk powders (Skimmed Milk Powder, Whole Milk Powder). The plant is being upgraded to manufacture value added products like Casein, Demineralised Whey powder, Lactose and Whey Protein Concentrate powders of different percentages.

Milk Processing & Pasteurization  
The main process equipment comprises of Auto Desludge Cream separators from Westfalia, Germany with capacity of 20 K L per hour with matching Heat Exchangers for Pasteurization. The storage capacity of Raw Milk and Pasteurized Milk are 130 MT and 210 MT respectively.
Anhydrous FAT  
The equipment is Cream Separators and Pasteurizer from Alfa Laval Batch Type Butter Churn from Larsen & Toubro with capacity of 46 MT per day.
The facility has a Mather and Platt tin can packaging line with an Auto filling system ranging from ½ Ltr to 5 Ltrs. The facility also has 2 Lined Carton Auto filling and sealing machine from Rollatainers for packing of ½ Ltr and 1 Ltr with capacity of 360 packs per hour. The bulk pack-filling machine for 15 Kgs Tin with capacity of 200 Tins per hour is from Philips.
Powder Manufacturing    
Four Effect Evaporators of Weigand Design with capacity of 325 MT of Milk and Sapporally with capacity of 344 MT. Two stage Spray Dryers with Vibro Fluidization of Niro design from Larsen & Toubro and Single stage Dryer of Anhydro Design from Alfa Laval / Tetra Pack with capacity of 53 MT per day. Powder Packaging in 1 Kg pouches with capacity of 30 MT per day from Hassia, Germany and also in 25 Kgs Bulk packing.
Utilities    

The service equipments comprise of Boilers with capacity of 18 MT of Steam per hour at a pressure of 24 Kgcm2 using alternate source of energy as fuel like rice husk with fluidized bed for maximum combustion. 0.20 MW/Hour is produced using a Back Pressure Turbine.Exhaust steam is used in Milk Processing. The Refrigeration system is an Ammonia and Lithium Bromide Absorption System from Thermax with capacity of 300 TR using water as refrigerant and exhaust steam from power producing turbine as a heating medium.

The plant is fully equipped to handle treatment of total generated effluent with an ETP from Triveni Engineering of capacity 50 cubic meter / per hour. Power Load sanctioned is 3.8 MW with necessary total power back up of 1800 KVA Gensets. Water requirements are met from deep bore Tubewell with capacity of 90 cubic meters per hour.

For quality assurance, the company has well established laboratories with qualified staff who monitor Raw milk quality,Packaging material and online processing to testing of finished products.

A 100 % Export Oriented Unit to manufacture Casein and Demineralised Whey Powder is being set up at Patiala with Capacity to manufacture 6000 MT of Casein per Annum. The machinery is largely to be from Alfa Laval. A High capacity Boiler and 1 MW Turbine is being installed to meet the Power requirements The plant at Patiala after upgradation (October 2006) would have processing capacity of 7 million litres of milk per day.

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HAMIRA PLANT
 
Technical details of the Plant :

The plant is located approximately 30 Kms north of Jullundur on G.T. Road, between Jullundur and Amritsar . The Plant is on lease from Jagatjit Industries Ltd and has a capacity to process 500 MT of Milk per day.

The plant has facilities to manufacture Anhydrous Milk Fat (Pure Ghee) , Milk Powders (Skimmed Milk Powder , Whole Milk Powder, Dairy Whitener & Infant Foods). The plant has facility to produce powder with disc and nozzle atomization resulting into powders of low or high density. A Three stage spray drying system with facility of Lecithination helps in production of instant powders. A separate facility for production of malted food is available.

The main process equipment like Cream Separators & Heat Exchangers are from Alfa Laval, Continuous Butter Churn from HMT and Evaporators and Spray Dryers from Alfa Laval.

The service equipments like boilers use alternate source of energy as fuel like rice husk. 50% of power is generated through steam turbines and exhaust steam is used in milk processing.

Total effluent generated is treated in efficient effluent plants and necessary power back up is available through captive generators.

 

For quality assurance, well established Laboratory with qualified staff who monitor online process to testing of finished products.

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MORADABAD PLANT
 
Technical details of the Plant :

The plant is located approximately 200 Kms from New Delhi at Mugalpur urf Agwanpur Mustakam on the Moradabad – Kanth Road. The Plant is set up in an area of 17 Acres and is capable of handling 500 Metric Tonnes of Milk per day. The plant commenced production In November 2005.

The plant has facilities to manufacture Anhydrous Milk Fat (Pure Ghee) , Milk Powders (Skimmed Milk powder, Whole Milk Powder).

Milk Processing & Pasteurization
The main process equipment comprises of Auto Sludge Cream separators and Heat Exchangers from Alfa Laval with capacity of 30 KL per hour. The storage capacity of Pasteurized/Processed Milk is 200 MT.
Anhydrous FAT
The equipment includes Continuos Butter Churn from HMT with capacity of 36 MT per day. The facility has a tin can packaging line with an Auto filling system ranging from ½ Ltr to 5 Ltrs. The facility also has 2 Lined Carton Auto filling and sealing machine from Rollatainers for packing of ½ Ltr and 1 Ltr Lined Carton with capacity of 720 packs per hour. The bulk pack filling machine for 15 Kgs Tin with capacity of 360 Tins per hour from Avery India Ltd.

Powder Manufacturing

Five Effect Evaporators with capacity of 25000 LPH of Milk. Spray Dryers with capacity of 40 MT per day. Packaging in 1 Kg pouches with capacity of 30 MT per day from Hassia and also in 25 Kgs packaging. The plant can produce powders with disc & nozzle atomization and is equipped with fludized bed system to make instant powders. The evaporator and dryer are designed to use low pressure steam.

Utilities

The service equipments comprising of Boiler at high pressure with superheat with capacity of 12 MT of Steam per hour at a pressure of 32 Kgcm2 which use alternate source of energy as fuel like rice husk with fluidised bed for maximum combustion. The steam generated is passed through Back pressure turbine resulting into power generation meeting approx. 50% of total power required .Exhaust Steam from Turbine is used in Milk Processing , Evaporator , Spray Dryer and Refrigeration.

The Refrigeration system is an Ammonia and Lithium Bromide Absorbrion System from Thermax with capacity of 300 TR using water as refrigerant .Exhaust steam from power producing turbine is used as a heating medium.

For effluent treatment a modern treatment plant using both aerobic and An-aerobic system to give desired results. For quality assurance well established Laboratory with qualified staff who monitor all Raw Material and Packaging Material intake along with controlling the online process and finished products quality.

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